The Challenge
“The client required a solution to process fresh pork (+30°C) down to a stable deep-freeze (-35°C) within 10 hours, while operating in a 45°C ambient tropical environment.”
Engineering Solution
| Zone |
Target Temp |
Core Equipment |
Function |
| Blast Freezer |
-35°C |
30HP Bitzer Screw Compressor |
Rapid Flash Freezing |
| Freezer Room |
-18°C |
10HP Semi-hermetic Unit |
Bulk Inventory Storage |
| Pre-Cool Area |
+5°C |
5HP Semi-hermetic Unit |
Loading & Logistics |
Technical System Specs
Thermal Envelope
150mm High-Density PU Sandwich Panels (Cam-Lock)
Dimensions
12,600mm (L) x 7,100mm (W) x 3,400mm (H)
Air Management
High-efficiency evaporators with Intelligent Auto-Defrost
Industrial Access
Heavy-duty reinforced sliding doors with thermal gaskets
Installation Timeline (10 Days)
Phase 01: Site Preparation & Leveling
Phase 02: High-precision Thermal Envelope Assembly
Phase 03: Bitzer Unit Integration & Piping
Phase 04: 48-Hour Stress Test & Commissioning
Performance Results
- ✓ Stable Operation: Maintained -30°C despite external heat spikes.
- ✓ Quality Control: Minimized product drip-loss via rapid freezing.
- ✓ ROI Optimized: Intelligent cycles reduced monthly energy overheads.
Investment Reference Guide
| System Scale |
Environment |
Est. Price (USD) |
| Small Room (5–15 m³) |
Chiller (0°C to +5°C) |
$3,000 – $5,000 |
| Medium Room (20–50 m³) |
Freezer (-18°C) |
$8,000 – $15,000 |
| Large Industrial (80–150 m³) |
Deep Freeze (-25°C) |
$18,000 – $35,000 |
